Advanced Water-Ring Pelletizing Machine for PP/PE/PS/ABS/PC Flakes
October 07 02:00:55, 2024
Model NO.: ASE Series
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 120-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Model NO.: ASE Series
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 120-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Advanced Water-ring Pelletizing Machine for PP/PE/PS/ABS/PC Flakes
The ASE series compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ASE system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
Â
Model Name
ASE Series
Recycling Material
Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape
Pellets/ Granules
System Composition
Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Project design, suggestion on factory construction, installation and commissioning
Working steps of ASE compacting and pelletizing system
1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets. Â Main technical parameter:
Machinery Size
Data of single screw extruder
Throughout rate(Kg/hr)
Diameter of screw(mm)
L/D
Motor power (Kw)
ASE80
80
32
55
120-160
ASE100
100
32
110
260-350
ASE120
120
32
132
330-420
ASE150
150
32
185
450-560
ASE180
180
32
250
650-800
ASE200
200
32
315
800-1000
   Advantages of ASE plasticizing and pelletizing system  Plasticizing and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
 Why choose us Lower investment cost for a high quality and durable machine;  Low energy consumption with high production output;
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery; Â Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
Advanced Water-ring Pelletizing Machine for PP/PE/PS/ABS/PC Flakes
The ASE series compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ASE system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
Â
Model Name
ASE Series
Recycling Material
Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape
Pellets/ Granules
System Composition
Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Project design, suggestion on factory construction, installation and commissioning
Working steps of ASE compacting and pelletizing system
1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets. Â Main technical parameter:
Machinery Size
Data of single screw extruder
Throughout rate(Kg/hr)
Diameter of screw(mm)
L/D
Motor power (Kw)
ASE80
80
32
55
120-160
ASE100
100
32
110
260-350
ASE120
120
32
132
330-420
ASE150
150
32
185
450-560
ASE180
180
32
250
650-800
ASE200
200
32
315
800-1000
   Advantages of ASE plasticizing and pelletizing system  Plasticizing and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
 Why choose us Lower investment cost for a high quality and durable machine;  Low energy consumption with high production output;
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery; Â Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
Space of the valve cavity employs
streamlined design, overcoming turbulent flow of the media.
The spherical structure at the front part
of the discs and beveled sealed surface reduce impacts on media and also the
flow -resistant coefficient.
The inner guide vane adopts
a style of thin eggshell so as to ensure the flow of the media unblocked. At
the same time, the weight of the valve reduces as well.
A largest flowing sectional area is created
by reasonably lifting the height and enlarging the inner space, which also
effectively avoid the produce of an air-chamber, upgrade the valve`s Cv value
and overcome noise.
