Agglomerating and Pelletizing System for PVC Film

November 20 12:06:46, 2022

Model NO.: ACS
Raw Materials: PP,PA,PVC,EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Model NO.: ACS
Raw Materials: PP,PA,PVC,EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000

Agglomerating and Pelletizing System for PVC Film
Agglomerating and Pelletizing System for PVC Film

ACERETECH's high efficiency, one-step plastic recycling machine ACS is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and
PP polypropylene flexible packaging material, printed and non-printed. This 
cutter integrated pelletizing system eliminates the need of pre-cutting the 
material, requires less space and energy consumption while producing high 
quality plastic pellets at a productive rate.
 In addition to in-house (post-industrial) film waste, the system is also able to
process washed flakes, scraps and regrind (pre-crushed rigid plastic waste
from injection and extrusion). This equipment is highly recommended for 
packaging film producers of commercial bags, garbage bags, agricultural films, 
food packaging, shrink and stretch films, as well as producers in the woven 
industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material
 such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also
 applicable on this machine.
5. Pelletizing: dieface water ring pelletizing system set as the standard granulating
 method in ACS system. Selfadjusting pelletizing head for the best granulate quality
 and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades
 is automatic based on melt extruding pressure. Advanced dewatering vibration sieve 
combining with horizontaltype centrifugal dewatering present high performance dried pellets.
 
Specifications:
Model Name ACS
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape Pellets/ Granules
System Composition Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 150kg/h-1000kg/h
Feeding Device Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume 300 Liters-1200 Liters
Screw Diameter 80mm-160mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Optional Devices Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ACS compacting and pelletizing system
Agglomerating and Pelletizing System for PVC Film

1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device
 is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic
 based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal
 is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps 
shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material
 which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the precompacted material. The plastic scraps will be well melted, plasticized in a 32 to 
34D processing section. With doublezone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film 
and material with some water content.
4. Melt filtration: a regular singleplate/ piston doublestation screen changer or nonstop doubleplate/ piston fourstation can be installed on head of extruder to present significant filtration 
performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: dieface water ring pelletizing system set as the standard granulating method in ACS system. Selfadjusting pelletizing head for the best granulate quality and long uptime
 thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets.

Main technical parameter:
Machinery size Data of compactor Data of single screw extruder Throughput rate(Kg/hr)
Efficiency volume(Liter) Motor power(Kw) Diameter of screw(mm) L/D Motor power(Kw)
ACS300/80 300 37 80 31-34 45/55 150-200
ACS500/100 500 55 100 31-34 90/110 300-350
ACS800/120 800 90 120 31-34 132 400-450
ACS1000/140 1000 110 140 31-34 160/185 Revolving Vertical Blade Foam Cutting Machine

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