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Model NO.: SX146
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Hardness: Soft Tooth Surface
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Manufacturing Method: Cast Gear
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Material: Cast Steel
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OEM/ODM: Ok
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Trademark: Pingdu Sanxing/ Customer′s Brand
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Specification: as per customer′s drawing
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HS Code: 7325
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
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Gear Position: External Gear
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Toothed Portion Shape: Spur Gear
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Delivery Time: 30 Days
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Shipping Port: Qingdao, China
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Transport Package: Metal Case
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Origin: China
Customized Steel Helical Gear
1.Description:
1 |
Specfication |
Customized |
2 |
Type |
Helical teeh |
3 |
Material |
45#,C8620,SUS304,20CrMnTi etc. |
4 |
Treatment |
Heat treatments,Nitrocarburizing,Polishing |
5 |
Delivery Date |
5-10days for samples(1-20pcs),25-30days for production(100-500pcs) |
2.Scope of Supply:
a) Dimension reportÂ
b) Profile reportÂ
c) Chemical treatment reportÂ
d) Material certificate
3.Delivery Time:
Samples: Â |
Samples quantity |
1-10pcs |
Samples delivery date |
5-10days |
Mass Production: Â |
100pcs -Â 500pcs |
15-20days |
500pcs-1000pcs |
30days |
5Kpcs |
45days |
Packing: Â |
Inner packing |
Blister box |
Outer Packing |
Standard cartons |
4.Our Services
e) OEM:According to your drawings and samples requirements.
f) Small order is accepted.
g) Statisfied quality.
h) Comprenhive and efficient after-sale service
5. FAQ
Q&A:
Â
1 |
Q |
Can you make as per custom drawings? |
A |
Yes |
2 |
Q |
If  only sample without drawing,what can you do for me ? |
A |
We will measure the sample and make a operating drawing for your confirmation before manufacturing |
3 |
Q |
How to ensure the quality? |
A |
IQC for raw material. |
Monitor the quality of products during production,we have the in-process checking and sampling system. |
FQC for product appearance,dimension,hardness,accuracy. |
4 |
Q |
Inspection reports? |
A |
Profile report |
Chemical treatment report |
Material certificate |
5 |
Q |
After-sales service? |
A |
Goods are sold with money-back guarantee |
If the products can not be used due to our products quality problems that we will remake the products for you or refund the payment |
6. Material Available
Stainless Steel |
SS201,SS301, SS303, SS304, SS316, SS416 etc. |
Steel |
mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
Brass |
HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
Copper |
C11000,C12000,C12000 C36000 etc. |
Aluminum |
AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
Iron |
1213, 12L14, 1215 etc. |
Plastic |
ABS, PC, POM, Delrin, Nylon, Teflon, PP, Peek etc. |
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7. Surface Finish:
Aluminum parts |
Stainless Steel parts |
Steel |
Plastic |
Clear Anodized |
Polishing |
Zinc plating |
Plating gold (ABS) |
Color Anodized |
Passivating |
Oxide black |
Painting |
Sandblast Anodized |
Sandblasting |
Nickel plating |
Brushing (Acylic) |
Chemical Film |
Laser engraving |
Chrome plating |
Laser engraving |
Brushing |
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Carburized |
 |
Polishing |
 |
Hot treatment |
 |
Chroming |
 |
Powder Coated |
 |
8. Capabilities of Gears and Splines
Item |
Internal Gears and Internal Splines |
External Gears and External Splines |
Milled |
Shaped |
Ground |
Hobbed |
Milled |
Ground |
Max O.D. |
2500 mm |
Min I.D.(mm) |
30 |
320 |
20 |
Max Face Width(mm) |
500 |
1480 |
Max DP |
1 |
0.5 |
1 |
0.5 |
Max Module(mm) |
26 |
45 |
26 |
45 |
AGMA/ DIN Level |
DIN Class 8 |
DIN Class 4 |
DIN Class 8 |
DIN Class 4 |
Tooth Finish |
Ra 3.2 |
Ra 0.6 |
Ra 3.2 |
Ra 0.6 |
Max Helix Angle |
±22.5° |
±45° |
With professional gears inspection team and strict testing process, we are sure to provide you with high quality gears.
9. Capacity
CNC Turning |
φ0.5 - φ300 * 750 mm |
+/-0.005 mm |
CNC Milling |
510 * 1020 * 500 mm(max) |
+/-0.01 mm |
CNC Stamping |
1000 * 1000 mm(max) |
+/-0.05 mm |
Drawing Format |
Auto CAD, Solid works, Pro/E, PDF. |
Test Equipment |
D measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
10. QUALITY CONTROL PROCESS:
Â
1)Â Â Â Â Â Â Inspecting the raw material --(QC)
2)Â Â Â Â Â Â Checking the details before the production line operated
3)Â Â Â Â Â Â Have full inspection and routing inspection during mass production---In process quality control (IPQC)
4)Â Â Â Â Â Â Checking the gears after production finished---- (FQC)
5)Â Â Â Â Â Â Checking the gears after they are finished-----Outgoing quality control (OQC)
11. Description:
Specification: |
Straight Teethed Bevel/Sprocket/Planetary Spur/Helical Transmission Gear (Customized) |
Material : |
Carbon Steel, Brass... |
Treatment: |
Carburizing, hardening and tempering, Nitriding, high frequency treatment, black coating, zincing, nickelage etc. |
Finish: |
Clean & smooth surface,no cuting oil,metal chip & scratch are allowed |
Teeth Profile: |
Spur |
Processing method: |
Machining(OEM) |
Finished appearance: |
To remove sharp edges |
Packing: |
Inner packing:blister box Outer packing:standard cartons |
Quantiy: |
Small quantity can be accepted |
12. Our Product Range
Material |
Carbon Steel |
SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L. |
Alloy Steel |
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5... |
Brass/Bronze  |
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2,C38000, CuZn40 |
Machining process |
Gear Hobbing, Gear Milling,  Gear Shaping,  Gear Broaching,  Gear Shaving, Gear Grinding and Gear Lapping |
Module |
1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5....8.0 |
Tolerance control |
Outer Diameter: ±0.005 mm |
Length Dimension:±0.05 mm |
Teeth accuracy |
DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 |
Heat treatment |
Quenching &Â Tempering, Carburizing &Â Quenching, High-frequency Hardening, Carbonitriding... |
Surface treatment |
Blacking, Polishing, Anodization, Chrome plating, Zinc plating, Nickel plating... |
13. Our Major Gear Products:
Control Gear; Speed Gear; Transmission Gear; Gear Shaft; Drive Gear; Gear Pump; Steel Gear Wheel; Double Gear Wheel; Large Gear Wheel; Gear Wheel Axle; Gear Wheel Valve; Steel Spur Gear;Â Wholesale Lifting Gear;Â Wholesale Duty Gear; Wholesale Steel Gear; Wholesale Double Gear; Wholesale Large Gear; Gear Oil Wholesalers; Special Gear; Gear Box; Gear Reducer; Reducer;
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