Perforated Cable Track Cable Tray Roll Forming Making Machine Factory Philippines
Drag Chain,Drop Forged Chain,Conveyor Drop Forge Chain,En Mass Chain Conveyor Chain Quantum Conveying Systems Yangzhou Co.,Ltd. , https://www.yzconveying.com
 
1, Equipment capabilities
It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 1015m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
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2, Main composition of machine
This unit consists of the decoiler, ML-900 flatting, punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
 
3,Each part major technical parameters
3.1 Drive decoiler
 Material width:860mm
Material weight:6000kg
Material inner diameter:508mm
Material outer diameter:1200mm
Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor
   Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.
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3.2 Flatting
Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.
Flatting bound: material thickness 12mm, material width 100860mm
Drive power: 5.5kw frequency conversion electromotor
Speed reducer model: ZQ250
flatting speed:310 m/min
Parenthesis up and down a pair of fortified wheel
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3.3 Continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
It finishes punching and cutting in one time.
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3.4 Servo feeding Device
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
 Man-machine contact surface numerical control system
 Uses Mitsubishi servometer
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3.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.
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3.6 Guider
  A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
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3.7 Main roll forming machine
Rack structure:Dragon Gate type memorial arch frame
forming frame: 22 sets
   Forming variety: bridge frame
material max width:860mm
material max thickness:≤2.0mm
forming width: 75-600mm
forming height: 50-100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15,quenching treatment:HRC58-62°
Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case
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3.8 Electrical control
3.8.1 Main operation control cubicle
Amount: 1 set
Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touchscreens
All electrical element is the Mitsubishi original installation brand
3.9.2 Assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control styp: manual handle
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4,Produce condition
capability: about 71.5kw
gas fountain: 0.9 cube/min
Production land area: 33m*3m
 
5,Machine Parameter
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NO.
Project
Unit
Parameter
Remark
1Material
Type
High strength steel
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Strength of material sheet
Map
≥350
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Thickness of material sheet
mm
1.2~2.0
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2
Size of production
mm
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Reference the pictureÂ
3
Production speed
m/min
Punching speed 4m/min
Forming speed 10m/minÂ
4
Material of roller
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GCr15 quenching treatment
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5
Drive type
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GearÂ
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6
Power
kw
About 75
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7
Electric control system
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PLC variable frequency control
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8
Dimensions(Length*width*height)
m
55X4X3.9
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