On May 9, 2016, Eaton, the world's leading power management company, held the 2016 “Innovation Journey” Technology Day event in Beijing, focused on technological innovation and energy conservation and emission reduction, and comprehensively demonstrated Eaton’s latest solutions in the field of new energy vehicles and industrial manufacturing. Program.

2016 "Innovation Tour" Technology Day Event

Zhou Tao, President of Eaton China, stated: "In the process of large-scale industrialization, informationization and new urbanization in China, energy shortages and environmental pollution problems have become increasingly serious. Whether it is the development and use of new energy sources or the improvement of existing energy efficiency, Solutions to energy and environmental issues need to be driven by 'innovation.' Eaton has a wealth of experience in using power management techniques to solve the most difficult electrical, mechanical, and fluid power problems in the world. We hope to help customers respond through technological innovations. Energy efficiency and environmental challenges to promote sustainable business and social development."

Eaton China President Zhou Tao

Perseveringly innovative is Eaton’s corporate philosophy that has remained unrelenting for over a hundred years and is one of the important factors that can keep the industry leading. Eaton has invested heavily in innovative R&D. Since 2000, the global R&D investment has exceeded 6.1 billion U.S. dollars and it has invested 625 million U.S. dollars last year alone. Today, Eaton has more than 10,000 patents worldwide and more than 10,000 R&D and engineering technicians.

One Aspect of Innovation: The New Energy Vehicle Solution Meets the Demand of the Chinese Market

Eaton is committed to creating innovative transportation technologies that help customers reduce their environmental impact. In 1978, NASA selected Eaton to design and build a new landing system for the space shuttle. In the subsequent cooperation, Eaton created a prototype of an electric vehicle drive system and made appearances on the NASA electric vehicle prototype in 1989. For more than 20 years, Eaton has been developing innovative electric and hybrid power systems for commercial vehicles, as well as providing charging and network charging management infrastructure for commercial and residential applications.

Eaton pure electric system

Promoting the popularization of new energy vehicles is an important way to reduce energy consumption and environmental pollution. The 13th Five-Year Plan has set clear goals for the application of new energy vehicles in urban public transportation. As early as 2007, Eaton introduced the first bus equipped with a hybrid system to the Chinese market.

At present, more than 10,000 city buses with Eaton hybrid systems are operating in 78 cities in China, with a mileage of over 1 billion kilometers. Compared with non-hybrid vehicles, fuel savings can reach or even exceed 40%. Reduce fuel consumption by about 100 million liters and reduce carbon dioxide emissions by about 250,000 tons.

To help customers meet market demand for diversified new energy solutions, Eaton is developing a purely electric drive system based on a 4-speed transmission designed specifically for the large-scale public transport market, adding a machine to the mainstream electric drive solution in the country. Automatic transmission (AMT) can achieve up to 10%-15% energy savings through shift optimization. Simultaneously solve the stability problem in the multi-position operation of large-scale pure electric passenger cars, and help the climbing degree reach 20%.

Eaton Hybrid System

Another innovative intelligent high-voltage power distribution box ensures the normal and safe transmission of high-voltage electrical systems for purely electric passenger cars. The combination of the two innovative technologies will significantly increase the safety of the operation and operation of pure electric buses, helping to minimize operating costs.

In addition, the Eaton Bussmann brand fuses also play a key role in the electrical system and line safety of electric vehicles. In response to the special nature of new energy vehicle applications, Eaton and the world’s two largest automotive standards organizations have jointly established a laboratory for driving habits, life cycle and thermal analysis data collection and analysis of new energy vehicles, and developed new applications for electric vehicle systems. .

This product not only can effectively guarantee the safe operation of the on-board lines, but also has a physical size reduction of 48% compared with the products of the same specifications. Its impact resistance is the strongest in the industry, and it is also the fastest in the industry when starting protection. This significantly increases the safety of electric vehicle operation and operation and minimizes operating costs.

It is worth mentioning that many innovative technologies, including AMT and smart high-voltage power distribution boxes, are from the local innovation team of Eaton China Research. The Eaton China Research Institute, established in September 2010, is one of Eaton’s six R&D centers in China. As an important member of Eaton’s global technology innovation layout, Eaton China Research Institute is committed to providing technical development and professional skills in many key areas, focusing on vehicle electrification and smart grid. In the future, Eaton will launch charging pile products for the Chinese market.

Second Aspect of Innovation: Intelligent Industrial Solutions Accelerate Manufacturing Upgrade

The “Made in China 2025” strategy clearly puts forward innovation-driven, green development fundamentals and regards smart manufacturing and green manufacturing as the key to the transformation and upgrading of manufacturing. As a leading global supplier of industrial automation, Eaton offers a wide range of products, systems, solutions and services in the field of electrical and automation control.

Innovative technologies represented by Eaton’s SmartWire-DT automation system terminal solutions have been used in China’s advanced manufacturing industries. For example, dealing with various signals from various welding stations is a big challenge for automated automotive bodywork production lines. To ensure an optimal production process, the central control must monitor all sensors and all motor drives on the relevant welding station of the conveyor system, and must also convert the conveyor system into a sophisticated control algorithm for quality control on the welding station.

The uniqueness of SmartWire-DT is that it can integrate traditional switch cabinets such as contactors into the system, reducing wiring work by more than 80%, greatly saving time and costs, and improving the technical level of the entire system. At the same time, it provides considerable transparency with lower investment costs. Automotive manufacturers use SmartWire-DT to access the status data of each slave device so that all electrical components can be remotely controlled and monitored via communications.

Eaton's Electrical Control System

At the same time, as the basis of intelligence and automation, electro-hydraulic integration is bound to become an inevitable trend in the development and transformation of the manufacturing industry. Eaton’s deep understanding of the electrical and hydraulic markets and its many years of innovative experience allow it to fully integrate the expertise in these two areas and provide customers with industry-leading integrated solutions and complementary products for hydronics to help customers achieve Smart manufacturing.

On the technical day, Eaton demonstrated its variable speed servo control system and AxisPro high-performance proportional valve and other innovative products for the electrohydraulic integration solution. The new variable speed servo control system incorporates Eaton’s many patented technologies, including pressure pulsation elimination technology and automatic parameter detection and adjustment systems, which greatly increase the accuracy of system pressure control, and will once again be cumbersome and require many empirical parameter adjustment processes. Simplified to a one-button operation, extremely convenient and simple operation, not only can save time, but also reduce labor costs and reduce human error.

Eaton Hydraulic System Solutions

AxisPro high-performance proportional valve has built-in sensor and intelligent chip, can automatically identify the loop status, real-time diagnosis, ensure reliable operation of the equipment; four grades of control design, integrate software and hardware in one, abandon the traditional fixed curve and characteristics of proportional valve, through The unique Pro-FX ® software allows free configuration curves and programming, providing customers with total solutions including software and hardware as well as personalized application options.

Eaton is a global leading power management company with 2015 sales of $20.9 billion. Eaton is committed to providing a variety of energy-efficient solutions to help customers manage electricity, fluid power, and mechanical power more efficiently, safely, and sustainably. Eaton has approximately 97,000 employees worldwide and its products are sold in over 175 countries and regions.

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